GAS POWERED LIFT TRUCK MAINTENANCE PROGRAM
Every 100 Hours
- Engine crankcase – Drain and fill
- Engine breather – Clean or replace
- Engine oil filter – Replace filter element
- Fan and generator belts – Inspect and adjust
- Generator – Lubricate
- Starter – Lubricate
- Fan pulley – Lubricate
- Water pump – Lubricate
- Steering gear – Check lubricant
- Battery – Check fluid level, connections, and take hydrometer reading
- Fluid coupling – Check fluid level
- Lift and tilt cylinders – Check for drift and leaks. Look at mountings
- Control linkage – Inspect and lubricate
- Hydraulic sump tank breather – Clean or replace
- Governor slip tube – Lubricate
- Transmission – Check oil level
- Transmission and converter – Check oil level
- Drop gear case – Verify level
- Differential – Check lubricant level
- Drive axle air vent – Service and clean
- Axle ends – Lubricate
- Axle end air vent – Service and clean
- Fuel lines and cap – Inspect
- Suspension – Check mountings
- Clutch pedal adjustment – Check and adjust
- Brake pedal – Adjust free travel
- Brake system – Verify fluid level. Check cap vent hole
- Steer valve and pump – Check for leakage
- Hydraulic control valve and lines – Inspect
- Lift bracket and piston head guides – Inspect and lubricate, check for wear
Every 1000 Hours
- Complete engine tune-up
- Fuel pump – check for proper operation
- Fuel pump strainer – Disassemble and clean
- Fuel sediment bowl – Clean
- Standard transmission – Make pressure check
- Fluid coupling – Drain and refill
- Automatic transmission – Make pressure check
- Generator – Check brush spring tension, replace if worn. Check commutator
- Voltage regular – Check
- Differential – Drain and refill
- Steer wheel bearings – Adjust, clean and repack
- Brake system – Test, bleed and fill reservoir
- Hand brake – Test
- Cooling system – Flush system, check and refill
- Steer system – check hydraulic pressures
- Main hydraulic system – Check pressures
- Drop gear case – Drain and refill
- Starting motor – Check brushes and for dirty commutator
- Hydraulic sump tanks – Drain and refill